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Friday 7 October 2016

改革家庭式营业模式 新瑞士雪糕厂放眼海外A family business grows beyond its humble beginnings making ice cream makes Ipoh proud with its impressive reach

与时并进,是从商成功的关键因素之一。

不过,要让一家传统企业改变,转型成为符合新时代的企业,可不是件易事。

位于怡保的新瑞士雪糕厂(马)有限公司,在大马生产力机构(MPC)的协助下,成功改变老旧的经营模式,转向电脑化和提升食品安全,将事业版图扩得更大。

位于霹雳怡保第一花园九洞工业区的新瑞士雪糕厂,发迹地点在怡保大和园一家小店铺,由董事邱盟权在1978年创办。

当时,他们人力操作生产冰淇淋,一小时可制造1000支。

多年后,业务逐渐扩大,1983年成为(有限)公司,现在拥有三个仓库和雪糕生产厂,由邱盟权三个儿女即长子邱施冯、次子邱施荣及幼女邱愫闲接手打理。

邱愫闲接受本报专访时透露,回忆刚加入公司时,员工还是采取人工记账方式,他们年轻一辈的想法,是想要转换成电脑化文件处理方式。

这一提议当然会受到阻拦,父亲邱盟权也觉得须浪费钱增加电脑设备。

幸好经过协商和做出成绩后,他也了解到生意需要与时并进的重要道理。

对新瑞士来说,最大的转捩点是在2009年,首次参与由大马外贸发展局(MATRADE)举办的商展,认识和接触不同的政府及官联机构,包括大马生产力机构(MPC)。

参展接触到MPC

她表示,面对市场的激烈竞争,为了扩充业务,他们一直积极寻找相关信息,希望找到能给予协助的单位,当知道参展可以申请政府补贴,欣然踏出第一步。

“现在回想起,若当初不是踏出那一步,我们可能永远都在原地踏步,没有机会接触像MPC之类的机构。当知道MPC提供基金助中小企业推生产力,心情犹如找到伯乐般。”

这个转捩点让他们更清楚,需要改革及提升家庭式的营业模式,才能朝向长远发展。

在MPC的协助下,新瑞士成功提高员工对食品安全的认知,进而提高雪糕产量,目前已逐渐站稳本地雪糕市场,放眼扩大海外市场。

老臣子也注重食品安全

作为食品公司,食品安全可谓核心运作,在提高生产力之余,新瑞士更冀望提升内部的食品安全,以站稳本地市场冲去海外。

该机构所提供的6万令吉基金,以及人力资源培训计划,5年内逐步内部改革,公司上下如今的食安意识大幅提升。

邱愫闲举例,一名30多年经验的“老臣子”,从父亲设厂工作至今,一直都是穿着短裤和木屐上班,在冷冻空间生产雪糕,实则不符卫生条件。

但如今,老臣子开始穿着长裤上班,是他们看到的最大改变。

“员工注重生产食品安全,也直接影响生产力。安全及符合规格的食品才能得到顾客的青睐,进而提高业绩。”

根据企业对症下药

MPC主要针对不同中小企业的需求,提供不同类型的援助和咨询,如管理、机械操作等。

工厂经理邱施荣透露,新瑞士主动向MPC提出申请,对方也会了解公司运作和目标,从中评估是否适合基金援助。

“为了争取MPC协助,我们也做好一切准备,让MPC知道我们要提升业务的最大诚意,如已有拥有基本的设备条件和业绩表现。”

通过评估后,MPC会安排一名相关领域的咨询师,每一两个星期前来监督和视察,从中了解公司运作以及检查相关资料。

“当咨询师发现营运作业不足,则会提出建议和想法,再由我们亲自去处理和解决。”

比如说,该公司要提升食安的部分,咨询师会灌输员工食安全的重要,以及生产雪糕过程中所要注重的安全事项。”

最近,MPC提供5S管理法培训即S现场,即整理(SEIRI)、整顿(SEITON)、清扫(SEISO)、清洁(SEIKETSU)、素养(SHITSUKE),改善现场环境的质量和员工的思维方法。邱施荣说,公司会根据MPC提供的系列培训课程,分阶段应用在行政管理上。

不应抗拒与政府单位交涉

本地中小企业一般上在发展生意方面都面对融资问题,因此会设法从各渠道获得资金协助,包括政府及私人金融机构。

邱施冯说,公司MPC及中小企业机构(SMECorp)等政府机构获得金援,让他们更有把握和资本去投资、扩充业务。

“不过,不少华裔商家却抗拒与政府单位交涉,多数人不想白费时间去应付繁文缛节。经验告诉我们,虽然麻烦,但只要认真去处理和协调,一旦获助会是一个很大的‘奖励’。”

随着经济脚步放缓,加上燃油及各种原料价格高企不下,企业要求生存,不应怨声载道,而是积极求进步,设法减低成本,扩大市场及提高业绩。

进军海外市场

邱愫闲指出,本地的雪糕市场近乎呈饱和,为了长远发展,新瑞士需要进军外国市场。

她说,目前雪糕出口量仅占总产量的10%,主要是中国和新加坡。

“我们会努力扩充海外市场,希望在东南亚清真食品市场分一杯羹。”

当然,出口食品讲究素质和安全规格,且不同国家有不同的食安条例,随着公司之前努力提升内部的食安,更易于达到标准。

求新求变达永续发展

面对全球化竞争,中小企业需要进行改革及改变,提高生产力,扩充业务,才能永续发展,否则会被时代淘汰。

邱愫闲欣慰,新瑞士坚持不断地改革及求进步,从父亲的家庭式生意,接手管理后,逐步扩展业务,今年更大手笔引进新生产仪器,提高生产量,迈入国际市场。

她感慨地说,国内有一家50年的老字号雪糕厂不幸结束营业,父亲得知后也觉得很难过,也因此更庆幸,也相信儿女的经商之道,放手给他们打理。

“父母辛苦经营的生意,我们从小就在雪糕厂帮忙做雪糕,长大后认为要继承父业,守着家族生意。”

主动努力才有长期效果

总经理邱施冯表示,MPC犹如一本字典,内容包括各种企业资讯和知识,而企业也要主动去接触、交流和寻求协助,再加上自己的努力,方能事半功倍提高生产力。

MPC提供全方位的协助,从资金、人力资源及海内外市场分析等,让中小型企业能够掌握和参考所需要的资讯,再运用在自己的生意业务上。

邱愫闲也形容,MPC犹如一所学院,所提供的咨询师犹如导师,企业就好比学生上课。

当咨询师(导师)提供各种建议和咨询,企业(学生)也要主动勤奋好学,学以致用,发挥所长,推动业务。”

在MPC提供协助的过程中,让他们了解,最重要的是,企业要亲力亲为去改善业务,不能单靠咨询师,否则只看到短期效应,却达不到长期效果。”

与MPC配合的过程中,企业也要懂得反馈,双方形成一个良好的互动,才能得到更详尽的资讯和协助。

5年营收涨100%

邱愫闲说,过去2、3年来,营业额维持20%的稳定增长率,5年来创下100%的出色表现,这是多方面的努力及配合,MPC更是主要的推动力。

原本需要10年时间达到的业绩成果,在MPC和多方面的协助下,更快速达到目标,员工对食品安全的意识逐渐提升后,生产量也现显著效果。

新瑞士共有50多种类型的雪糕和冰淇林,产品和价格属于中下,以符合中下层的市场需求。

“我们的产品不与高级品牌市场竞争,但也会一直提升本身的产品品质,以巩固本地市场。”

该公司在每个州属都有代理,每个星期将产品分销给超级市场、零售业者及雪糕流动车队等,亦有提供原始设备制造(OEM)服务。为配合“打造品牌”这一新发展方向,今年从欧洲添购更多先进机器,待投入运作,雪糕生产量会翻倍。


A family business grows beyond its humble beginnings making ice cream makes Ipoh proud with its impressive reach


TUCKED amidst various factories in the Jelapang Industrial Estate, Ipoh, is local ice cream maker, Wonderful Creamery Sdn Bhd is well-known for its offers free ice cream three times a year.
Wonderful Creamery would not have been established in the 1980s, if it was not for a simple suggestion by the founder’s friend.
Wonderful Creamery’s operations manager, Suzanne Kew said, back in the 1970s, when her family was running a business packaging spices for herbal soup, her father’s friend put forward the idea.
“The suggestion interested my father greatly and he made a trip to Italy to learn about the technology involved in making ice cream.
“In 1979, he opened a small factory in a shoplot in Pasir Puteh, to make ais krim potong with a paid-up capital of RM20,000.
“At that time, ais krim potong was a cottage industry, and we used traditional tools to produce it. But my father employed modern methods, filling up pipes with ice cream mix and immersing them in brine.
“Although it was done manually, it was considered industrial-scale production, churning out up to 300 sticks an hour,” said Suzanne, adding that Wonderful Creamery was considered a pioneer in the Perak region for the method at that time.
With the success of the ais krim potong business, Suzanne’s father opened his first large factory in 1986 in First Garden, Ipoh, with a paid-up capital of RM500,000 and purchased the first automation machine which made stick ice-cream, costing him RM200,000.
“The machinery was able to produce 1,500 sticks per hour and greatly expanded the range of Wonderful Creamery’s products. The machine was also less labour-intensive, requiring only three workers to operate.
“The range of products did not end there as the company purchased another cone and cup machine from Italy in 1997, which cost RM70,000. It later bought an improved version in 2002, doubling production speed,” said Suzanne.
She said her parents would often get her and her siblings to help out at the factory during school holidays.
“We were taught the importance of hard work as we helped pack the ice cream,” she said, adding that the products were mostly distributed through Ipoh supermarkets such as Billion.
From its single lot in Jelapang, the company has now expanded into three factory lots with cold room facilities, a production line, raw material storage and packaging area.
“Our distribution network has also grown gradually and eight years ago, we started exporting to countries such as Singapore, Taiwan, Macau, Myanmar, Cambodia and China.
“Part of the growth can also be attributed to the setting up of a special maintenance department that ensures our production machinery runs smoothly.”
The department is headed by her brother, factory manager James Kew, who holds a degree in mechanical engineering and a masters in food technology.
“It is vital to ensure the machine remains reliable and reduce downtime. Downtime affects our production greatly as we need to work longer hours to meet large orders.
“Vital components such as air compressors have been purchased for the machines and the department has been able to reduce up to 30% of the company’s electricity cost with proper upkeep of the machines,” said Suzanne, adding that it ensured production was smooth.
With a total staff of 70, Wonderful Creamery has been able to produce up to 30 metric tons of ice cream a day.
“Our production includes the capacity to make up to 3,000 sticks of ais krim potong per hour, a 10-fold increase since the 1970s.


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